Hot sale 355-800mm PVC Pipe Extrusion Line with 92/188 110KW motor

Hot sale 355-800mm PVC Pipe Extrusion Line with 92/188 110KW motor

The design of 355-800mm PVC Pipe:

For the large PVC pipe, it is often used in the industrial water supply pipe. It is widely used in the Saudi Arabia and middle east countries. For the large diameter pipe, its capacity can be up to 800-1000kg/h. We have much experienced in the large diameter PVC pipe. For this line, we adopt 92/188 110kw extruder to ensure the stable extrusion speed. The mould material adopts 40Cr with temperature sensor device. The motor is Siemens-beide(joint venture in China). It has 6 meters long vacuum tank and four caterpillar haul-offs.

In the extrusion process of pvc pipe, which points should be careful

During the extrusion process of CPVC (Chlorinated Polyvinyl Chloride) pipes, several points require careful attention to ensure the production of high-quality pipes. Here are some key points:

1. **Material Handling and Mixing**:

- Ensure proper handling and mixing of CPVC resin and additives to achieve uniform dispersion and consistency in the material. Proper mixing is crucial for maintaining the desired properties of the CPVC compound.

2. **Temperature Control**:

- Monitor and control the extrusion temperature carefully, as CPVC material has specific temperature requirements for processing. Maintain the temperature within the recommended range to prevent degradation of the material and ensure proper melt flow.

3. **Screw Design and Configuration**:

- Use extruder screws designed specifically for processing CPVC material. The screw design should provide adequate mixing and homogenization of the melt while minimizing shear heating to avoid material degradation.

4. **Die Design and Calibration**:

- Ensure the die design is suitable for CPVC pipe extrusion, with proper dimensions and geometry to produce pipes with consistent wall thickness and diameter. Calibrate the die properly to achieve uniform pipe dimensions.

5. **Cooling and Quenching**:

- Implement effective cooling and quenching systems to rapidly cool the extruded CPVC pipe and set its dimensions. Proper cooling is essential for preventing warping or distortion of the pipe and ensuring dimensional stability.

6. **Pulling and Sizing**:

- Control the pulling speed and sizing of the CPVC pipe to achieve the desired dimensions and surface finish. Proper pulling and sizing ensure uniformity in pipe diameter and wall thickness throughout the length of the pipe.

7. **Monitoring and Quality Control**:

- Implement a comprehensive monitoring and quality control system to detect any defects or inconsistencies in the extruded CPVC pipes. Conduct regular inspections and tests to ensure compliance with specifications and standards.

By carefully managing these points during the extrusion process, manufacturers can produce high-quality CPVC pipes that meet the required specifications and performance standards.

Extrusion line details:

Twin screw extruder machine

The extruder are crafted with top brand components to ensure production stability, efficiency and machine durability. Due to the stick feature of the PVC material, we adopt 110kw for the extrusion line to ensure the pushing force. Meanwhile our screw and barrel is specially designed to deter to the high corrosive characters.

Vacuum calibration & cooling tank

The vacuum calibration tank adopt two chamber structure: the vacuum calibration and cooling parts. Both of vacuum tank and spraying cooling tank adopt stainless 304 steel. The excellent vacuum system ensures precise sizing for pipes. We lengthen the vacuum and cooling tank to 8m. With much longer cooling process, the PVC pipe can be well cooled and have better surface.

Haul-off Unit

We adopt four caterpillar on the haul-off machine ensures produced pipe running stably and steady. The haul-off units can make tailored hauling model based on certain production requirement by adjusting the general control.

Cutting Unit

The high accuracy encoder ensures a precise and stable cutting length. With PLC control system, it can be cut by manual operation according to the specific application. Due to the high corrosive feature of the PVC material, all the surfaces of the cutting unit adopts stainless steel 304. It ensures the working lifetime of the cutting machine.

CONTACT US:

The CPVC pipe is a new and popular product among the pipes. We are much experienced in the PVC pipe production field, if you are interested, pls contact me. I can make tailed solution and send you much working videos of the PVC pipe production. Look forward to your inquiry.

We are a factory that produces machines for customers directly. Yes, our production plant can be visited at any time. We are in Zhangjiagang, Jiangsu Province close to Shanghai and Wuxi. If you are near to us, the pick-up service is available.

How to build trust with Langbo

We can send working videos showing the machine running perfectly in several countries for online communication. We will provide customer-focused and tailored technical suggestions.

For offline contact, you can visit our factory and talk about the machine face to face, you can find our competence in the field of plastic extrusion and tell our ability in machine building.

Is the shipping cost included in the quotation?

Usually, our quotation contains FOB Shanghai as a shipment condition. This means the shipping cost between the delivery and destination ports will not be included in the quotation. The shipping cost fluctuates according to the delivery company and shipping date. Langbo can help customers to get the latest shipping price. Customers decide if we add the shipping cost to the quotation or choose a shipping agent by themselves.

What will happen after order confirmation

confirmation of Configuration

Sign of Proforma invoice

30% of total price pre-payment for production starting

Test running in the house, customers on-site or video connecting

Confirmation of machine condition

70% of the total price for delivery preparation

Confirmation of Delivery date

Shipping to customer

On-site commissioning

Training in machine operation and maintenance

Confirmation of handover

One year guarantee

Whole lifecycle service and technical support

What is the Payment Method?

T/T, D/P, Letter of credit, Cash transaction

How to guarantee the machine quality made by Langbo

We provide one year guarantee and whole-lifecycle technical support for our product. During in-house test running, customers can check the machine on-site. Any point for optimization will be done immediately.

How can customers get the exact machine as they wish?

Factory visiting before order

Product sample posting to Langbo for a better understanding of customer’s expectations and configuration communication

On-site checking during test running

Do you have CE Certification?

Yes. Both our extrusion machine and plastic recycling machine have CE Certification.

What is the delivery time between order confirmation and delivery?

Usually 45 days. Depended on the certain project, the exact delivery time will be wrote on contract.

What are services for after-sale

One-year quality guarantee.

Quick response for technical support

Problem analysis for production problems

What means one-year quality guarantee

After the handover of the machine, Langbo provides free new parts for every non-man-made damage.

How to get the required area of the machine?

For a new plant, you can contact me. (whatsapp) After knowing your demand, I can make the detailed solution and layout of the machine line. Meanwhile, I will provide technical guidance of your installation and specification.